APQP gate connection
Gate G4 — Production Part Approval Process (PPAP) acceptance
The APQP framework links product-process verification to the PPAP approval decision. Design Validation checks that the component meets product requirements; Process Validation demonstrates that the intended manufacturing process can repeatedly produce conforming parts. The evidence must be consistent with the final product definition and the process intended for series production.
Design Validation vs Process Validation
Design Validation: checks component conformity to design requirements using parts produced from the tool before the manufacturing process is fully validated.
Process Validation: checks whether the intended manufacturing process, controls and operating conditions consistently produce conforming parts; it is not a repeat of Design Validation.
- Design Validation results and product requirements closed or formally controlled
- Process Validation evidence gathered using the representative manufacturing process
- Dimensional reports, measurement-system evidence and process capability reviewed
- Control plan, process risk actions, supplier evidence and plant validation aligned
Use the approved APQP grid and applicable customer procedure for exact acceptance criteria; this public guide is a practical summary, not a substitute for controlled requirements.
See the APQP phase-to-gate map →