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Industrialization roadmap · Milestone 5 of 8

Series production (SOP)

SOP marks the start of series production. The work continues through ramp-up: monitor quality, output, delivery performance and unresolved issues while transferring stable routines to the production organization.

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Automotive industrialization: Series production (SOP)
Purpose and expected outputs

What this milestone should achieve

Objectives

SOP marks the start of series production. The work continues through ramp-up: monitor quality, output, delivery performance and unresolved issues while transferring stable routines to the production organization.

  • Start series production
  • Ramp up toward target volumes
  • Monitor quality and performance

Key deliverables to organize

  • Start-of-production conditions are confirmed
  • Production and quality performance are monitored
  • Containment and corrective actions are followed to closure
  • Lessons learned are captured for continuous improvement

Questions for the project team

  • What evidence demonstrates that the milestone objective has been achieved?
  • Which risks could affect product quality, timing, cost or manufacturing feasibility?
  • Who owns each open action, and by when must it be closed?
  • Which decision or approval is required before moving forward?

Working principle

Use the applicable project plan, approved engineering requirements and quality procedures as the authority for exact criteria. This guide provides a transferable structure; it does not replace customer-specific or company-approved requirements.

APQP gate connection

Gate G5 — Ramp-up and development closure

The APQP training framework defines the final phase around ramp-up and completion of supplier-development work between PPAP acceptance and project closure. The review is planned before SOP and considers final documentation, traceability, completed validation, implemented process-risk actions, long-term capability, production capacity and plant acceptance.

  • Final specifications, drawings and production control plans are up to date
  • Traceability is implemented across the supply chain
  • Process-risk actions are implemented and reflected in controls
  • Validation results conform; capability and capacity evidence are reviewed
  • Where required by the approved plan, long-term capability covers 2 production series of 30 parts each
  • Remaining development actions, packaging and plant acceptance are tracked to closure

Use the approved APQP grid and applicable customer procedure for exact acceptance criteria; this public guide is a practical summary, not a substitute for controlled requirements.

See the APQP phase-to-gate map →

PRATIXUS guidance: adapt this checklist to the product, manufacturing process, supplier setup and applicable customer requirements. Avoid sharing confidential project records in public resources.